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Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration techniques, has helped to significantly enhance the product quality of cold rolling sheets for its steel business shopper, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics

The company had beforehand used a conventional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection efficiency was insufficient and significant issues have been occurring with the quality of its finished merchandise.
An ECL is used within the metal business to help clear and strip the surface of the metal sheet of rolling dust by using an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleaning chilly rolled metal than typical cleaning processes, the instability of the chemical substances can and do trigger problems.
Reduced เพรสเชอร์เกจ can offer a level of protection inside these circumstances, its effectiveness could be significantly decreased, resulting in contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was nonetheless heavily saturated with dust particles and was affected by an unstable PH degree that mixed were resulting in vital rusting during the process leading to scratching of the final product.
Filtramag+ presents fantastic particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics

Filtration efficiency

Effective filtration of the alkaline solution is paramount to ensure optimal effectivity of the ECL and easily having any magnetic filter or separator is not assured to solve the ferrous contamination problem. The efficiency of the filtration is decided by the magnetic materials type, size of the magnet, magnetic strength and also the fluid circulate dynamics. A low power magnet or minimal exposure to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan

It is essential not solely to make use of the right product for the process in query, but the larger level of solution protection provides additional advantages, including prolonging the lifespan of the pump as nicely as a reduction in associated costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination in this software throughout the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the nice mud particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics

Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic roller was not providing enough protection to the fluid in this software, and it highlights the significance of selecting the correct technique of magnetic safety. Due to the nice particles circulating throughout the alkaline resolution, important rusting was being created in the course of the ECL course of that was causing harm to the steel sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our consumer as its capability to remove even the finest particles from fluids would considerably improve the issues that the business was facing. By putting in the Filtramag+, our consumer was instantly provided greater ranges of protection towards the injury that have been being attributable to the contaminated resolution. We work regularly with Eclipse Magnetics high-performance merchandise and all the time see vital, constructive results soon after installation of the filter.”

Effective magnetic filtration

The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably effective to be used with materials that have lower magnetic permeability similar to cast iron and tungsten carbide. ไดอะแฟรม ซีล is designed for harsh chemical wash systems, with its dual-flow expertise making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move through the filter.
As a results of the set up, the corporate is not suffering from broken finished elements, has decreased its scrappage and waste, as properly as prolonging the life of the pump.
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