A salt extraction operation had to move quickly from an onshore to an offshore site supplied by 5 km of pipework. The company turned to flow management associate Celeros to assist meet the unique circumstances encountered on the new salt nicely.
Overview of the 2 new water injection pumps for single and parallel operation, following set up and commissioning on the Frisia Zout BV web site.
A new salt extraction plant off the north coast of Holland has been introduced on-line ahead of schedule, preventing a potential halt in production when the prevailing onshore well developed issues. Frisia Zout BV, part of K+S Minerals and Agriculture GmbH, was capable of overcome the time and technical challenges of accelerating the challenge by working in partnership with Celeros Flow Technology (Celeros FT).
The bulk of the salt produced by Frisia Zout BV goes unfastened to a forty,000-tonne storage facility for delivery in bulk to business. เกจวัดแรงดันคือ is packed in smaller portions for use in meals manufacturing or made into cubes for water purification.
The salt is extracted underneath licence from the Dutch government. The present borehole licence
allowed K+S to extract salt from underground on the mainland. Due to regulatory modifications, the brand new licence would only permit extraction from subsea sources off the coast. Consequently, a brand new borehole and related plant was required at the Frisia Zout BV site.
New challenges
K+S began planning for a model new pump building in 2017, and building started in April 2020 with the goal of bringing it onstream before the present extraction licence expired on the end of 2021. However, unexpected difficulties arose with the existing onshore properly, which meant that manufacturing would cease before anticipated. To bridge the gap, Frisia Zout BV started bringing in salt water by tanker, but this was an expensive alternative. As a result, it turned crucial to bring the brand new offshore properly onstream as soon as attainable.
Time pressures were not the only challenges the company confronted. Due to the natural geology, the extraction route to the new offshore useful resource was not a straight bore: it changed path twice earlier than reaching the salt deposits. In เกจวัดแรงดัน10bar , the new plant is fed by one of the deepest wells on the planet and has 5 km of pipework past the water injection pumps. As a end result, the method water has to be pumped in at excessive stress (250 barg) and at a excessive flow rate (450 m3/h) to extract the quantity of salt required, making the selection of pumps critical to success.
Total resolution
Frisia Zout BV has a long and established relationship with Celeros FT via the ClydeUnion Pumps model, based not only on the prime quality of ITS OEM pumps but additionally on its capability to reply shortly to any operational issues. The company turned to its trusted move management partner once once more for help in assembly the distinctive circumstances encountered on the new salt well.
Celeros FT brand ClydeUnion Pumps assessed the flow requirements for the water injection process at the new plant and verified that CUP-BB3 pumps could be made to satisfy requirements. The pumps have been specified with Duplex stainless-steel casings as a outcome of they might be working in a salt-laden environment. Celeros FT manufactured, supplied, put in and commissioned the mission-critical pumps for injecting water into the new offshore salt cavern, meeting uncommon necessities for prime stress and excessive flow rates. In addition, they supported Frisia Zout BV in bringing an older pump again into service as a spare: assessing it and upgrading the casing to make sure it met the new obligation necessities.
Jouk Riemer, challenge manager for Frisia Zout BV, defined: “We have used CUP-BB3 pumps prior to now and located that their multistage centrifugal design gives better performance, in comparability with plunger pumps, for this software. We needed to use them again for the new challenge. The Celeros FT team responded to the challenges magnificently, using their engineering expertise to establish the most effective answer to meet the pressure and flow rates we required, delivering the pump skids to meet the model new construction schedule and helping us maintain the challenge on observe.”
Future assured
The new salt extraction plant came online in December 2020. Its CUP-BB3 pumps meet the excessive strain and flow rates required for the applying and might run in parallel, which has improved productivity. The availability of a spare pump provides additional confidence that production downtime shall be minimal. The company’s capacity to meet the accelerated venture deadline is particularly spectacular when you suppose about that the Covid-19 pandemic was already affecting supplies of supplies and components. The Celeros FT group worked onerous to ensure that this did not have any influence on their buyer.
Celeros FT additionally offered specialist engineering expertise all through the installation and commissioning phase and can proceed to make sure the pumps operate satisfactorily throughout the plant’s 15-year lifespan, although the pump building could also be required to serve more than one nicely in future as demand for K+S high purity salt continues to grow. Easy alternative of wear components and ongoing service assist from Celeros FT will ensure that the BB3 pumps proceed to meet operational parameters throughout the extraction plant’s lifetime.
Riemer said: “The combination of prime quality OEM equipment and sensible engineering expertise supplied by Celeros Flow Technology was instrumental in delivering this venture ahead of time. I’m satisfied it would have taken a lot longer to get what we required from another pump manufacturer. The company’s responsiveness was crucial in assembly our revised deadline, reducing costs and preserving extraction at this website viable.” Riemer concluded: “This is the first offshore extraction well we’ve developed however it has been a largely constructive experience because of Celeros Flow Technology. They introduced invaluable engineering experience and specialist pump information to this project and are a elementary a part of its success.”