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SEEPEX is launching a world first at IFAT 2022 in Munich, the place it goes to be presenting the subsequent era of pumps. The business chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main commerce truthful for water, sewage, waste and raw materials administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market leadership within the subject of intelligent and progressive solutions.
The similar applies to the opposite commerce fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the one considered one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently developing its digital services and products with ambition and keenness. The pump manufacturer combines its digital solutions with the normal pump business to offer its prospects extra time for the necessities, reduce costs and simplify processes.
At the world fair for environmental applied sciences at the end of May, international commerce visitors will experience the premiere of a fully automated resolution with integrated Industry 4.zero options. The present premium mannequin range SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches and so on. are now a thing of the past in phrases of maintenance. One click on from a distant location and the stator is back in top form. The range, which was developed on the idea of buyer requirements, makes upkeep work a lot simpler and due to this fact helps to avoid wasting time and prices. Retensioning ensures fixed pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and maintenance times are reduced to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are also significantly reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance can be simply carried out by one particular person. Suction or strain strains not must be removed. With an built-in retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the flow rate is decreased because of put on and tear. The newest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, with out the need for any particular instruments. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the management room by way of analogue signal strains or digitally by way of various fieldbus systems. Quick access on site on the pump may be achieved by way of a management panel or by way of Bluetooth utilizing an app for Android and Apple tablets which may be already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between good pumps, services and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for process optimization. All collected information is saved reliably and securely within the cloud. The real-time data from the monitoring service present feedback on wear and tear or point out that spare parts are due for reordering soon. Shutdowns are avoided and system availability is increased. pressure gauge 4 นิ้ว are used for preventive upkeep as outlined in the operating and upkeep directions based on the working hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical information to allow predictive upkeep forecasting and identification of abnormal situations. By combining different sensor information, rules may be created to trigger alarms. For instance, a reduced move price at increased pump pace in comparability with the pump’s particular person calibration curve would indicate pump put on. This means that if unintentional course of modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump information additionally permits SEEPEX to make extra correct life cycle predictions for each pump sort based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system solution that mixes some nice benefits of two pump technologies to move highly dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as a lot as a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal firms, this alternative to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes in the type of a bundle unit, which incorporates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be connected to the Connected Services of SEEPEX as an enlargement.
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