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Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. เกจวัดแก๊สหุงต้ม – a Mather & Platt BB5 – was greater than 40 years outdated and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive stress, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this venture, the client wanted to extend water temperatures from 90° C to 140° C. However, there have been considerations that the existing pump may not have the flexibility to deliver this requirement. Nozzle masses have been a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is one of a quantity of heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational efficiency. There had additionally been no maintenance interventions for many years – but the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to operate in such harsh conditions and with no regular maintenance over such a long period of time. More importantly, it gave us confidence that a thorough overhaul may obtain the specified enchancment in efficiency, saving the customer the fee and misplaced manufacturing time that could be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In ร้านซ่อมเครื่องวัดความดัน , finite element evaluation was undertaken to substantiate that the nozzle hundreds would face up to the desired temperature enhance. As a end result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the latest specs.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump improve. It has not only achieved the desired production increase for the shopper, but additionally supplied a more sustainable and cost-effective answer than complete pump alternative. Using trendy engineering and analysis, we now have been able to give the present pump a new lease of life and guarantee it’ll continue to carry out nicely for many more years.”
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