KleenOil India, a producer of business oil filtration systems, has helped to significantly improve the product quality of chilly rolling sheets for its metal trade consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual flow expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was inadequate and important problems have been occurring with the quality of its finished merchandise.
An ECL is used within the metal industry to assist clean and strip the surface of the metal sheet of rolling mud by utilizing an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is simpler in cleaning cold rolled steel than standard cleaning processes, the instability of the chemical substances can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of protection within these circumstances, its effectiveness may be significantly lowered, resulting in contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline solution was still closely saturated with mud particles and was suffering from an unstable PH degree that combined have been leading to important rusting during the process leading to scratching of the ultimate product.
Filtramag+ provides nice particle extraction performance within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to ensure optimal efficiency of the ECL and easily having any magnetic filter or separator is not guaranteed to resolve the ferrous contamination problem. The efficiency of the filtration is determined by the magnetic material sort, measurement of the magnet, magnetic power and likewise the fluid move dynamics. A low energy magnet or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is necessary not solely to make use of the right product for the method in query, however the higher stage of answer protection supplies extra benefits, together with prolonging the lifespan of the pump in addition to a discount in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination in this software within the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the fantastic mud particles that have been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic roller was not offering sufficient safety to the fluid on this software, and it highlights the significance of choosing the correct technique of magnetic safety. เกจวัดแรงดัน300psi to the fantastic particles circulating throughout the alkaline answer, vital rusting was being created through the ECL process that was causing damage to the metal sheet. We really helpful Filtramag+, a extremely efficient magnetic filtration system to our shopper as its capacity to take away even the best particles from fluids would considerably improve the issues that the enterprise was going through. By installing the Filtramag+, our consumer was instantly provided greater levels of protection towards the damage that were being attributable to the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and always see vital, optimistic results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with supplies that have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross through the filter.
As a result of the set up, the company is now not suffering from broken finished components, has reduced its scrappage and waste, as nicely as prolonging the lifetime of the pump.
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