KleenOil India, a producer of business oil filtration techniques, has helped to considerably enhance the product quality of chilly rolling sheets for its steel business consumer, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering performance was insufficient and significant problems were occurring with the standard of its completed products.
An ECL is used throughout the steel industry to assist clean and strip the surface of the steel sheet of rolling dust by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing chilly rolled metal than standard cleansing processes, the instability of the chemical substances can and do cause issues.
Reduced เครื่องมือวัดความดัน can supply a stage of protection within these circumstances, its effectiveness can be considerably decreased, resulting in contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline solution was nonetheless closely saturated with dust particles and was affected by an unstable PH degree that combined had been resulting in significant rusting during the process leading to scratching of the ultimate product.
Filtramag+ provides fine particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to make sure optimum efficiency of the ECL and easily having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination problem. The effectivity of the filtration is determined by the magnetic materials kind, measurement of the magnet, magnetic strength and also the fluid circulate dynamics. A low power magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is necessary not solely to make use of the correct product for the method in question, but the greater level of solution protection provides further advantages, including prolonging the lifespan of the pump in addition to a reduction in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination in this software throughout the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the nice dust particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not offering sufficient protection to the fluid on this application, and it highlights the importance of selecting the correct methodology of magnetic safety. Due to the fantastic particles circulating within the alkaline solution, vital rusting was being created during the ECL course of that was causing damage to the steel sheet. We recommended Filtramag+, a extremely effective magnetic filtration system to our shopper as its capability to take away even the best particles from fluids would significantly enhance the issues that the enterprise was facing. By installing the Filtramag+, our shopper was immediately provided greater ranges of safety towards the damage that were being brought on by the contaminated answer. เกจวัดแรงกด work often with Eclipse Magnetics high-performance merchandise and at all times see important, positive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective to be used with supplies that have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As a results of the installation, the corporate is not suffering from damaged finished elements, has decreased its scrappage and waste, as nicely as prolonging the life of the pump.