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WIKA has been an internationally recognised partner for several measurement tasks for most decades. The merchandise portfolio includes pressure, temperature, force and level measurement, as well as flow measurement, calibration and SF6 gas solutions. In the next article, we wish to take a closer look at the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of people and machinery
Protecting folks from harm may be the highest priority in virtually any workplace. Likewise, the machinery should remain undamaged in order to minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for instance, this prevents heavy loads from falling. With construction machinery and robots, alternatively, uncontrolled machine movements are prevented. This can help you work safely, and completely harmlessly, close to and with machinery. In production lines, for instance, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, for which WIKA offers a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The correct measured values may also be required to have the ability to monitor processes seamlessly. Using force measurement in linear drives, for example, thus improves process control and automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the right functioning of brakes and drives, conveyors, presses and weighing systems. An essential point here is to reduce running costs. The bigger the caliber of the measured data, the better the data analysis. เพรสเชอร์เกจ of an instrument change is thus more precise, so that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone pay for it many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and thus the maximisation of profit, have already been mentioned in the last section. Only through the optimal use of materials and machinery can margins be increased. ไดอะแฟรม in manufacturing plants is machine availability. Besides reducing downtime, the focus is on minimising maintenance costs. A good example of this are welding tongs. With one of these, the contact force of the electrodes could be precisely monitored through the use of tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, simultaneously, wear is minimised. Higher profits can even be achieved through saving time, for example, when containers are weighed ?on the fly?.
Added diaphragm seal : Maximum profits
Reason 4: Improving product quality and saving materials
The application of force measurement in welding tongs ? as explained in the section above ? is an extremely good exemplory case of improving product quality as well as saving materials. Force measurement supplies the right data for probably the most accurate process control. Because of this, machine tool wear is minimal. Furthermore, force measurement offers a great many other areas of application. For instance, spreading fertiliser where this step is adapted to the soil conditions is one way to save material. This protects the environment. Furthermore, it is beneficial to know the (supporting) forces functioning on mobile cranes. The vehicle?s centre of gravity can thus be calculated exactly, which means that the safety margin can be reduced. In this instance, loads could be lifted further, yet accidents, e.g. due to slipping or tipping, could be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the usage of force measurement also offers many advantages in the area of quality assurance, which has already been touched upon. On the one hand, the machinery can be optimally controlled by registering the force. However, by recording the values, live along with saving them for later use, conclusions can be drawn for specific batches. In addition, the most precise force measuring instruments meet up with the highest requirements, for instance, in materials testing machinery or in medical engineering. Incidentally, WIKA offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further details on our portfolio of force measuring instruments can be found on the WIKA website. There you will also find info on our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is a matter of trust? can be available. Do you want to buy force transducers? Inside our WIKA online shop you?ll find some of our standard versions. If you have any questions about force measurement, please ask your contact person.
Also read our articles
The ELMS1 overload protection saves lives
Force measurement in linear drives