Northern Ireland Water is using Samotics’ AI-driven SAM4 system across its submerged pump property.
After SAM4 detected a creating fault on this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water group discovered that the claw connecting the pump to the discharge piping was hanging on with just one out of eight bolts.
Initially, the water and sewage companies firm chosen Samotics to offer continuous insight into the health, efficiency and power effectivity of its sewage pumps as a part of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to extra sites to further discover all its capabilities throughout a selection of pump sorts and processes.
Ensuring the well being of submerged pumps is significant to keep away from costly, disruptive repairs and prevent damaging pollution occasions. But the remote locations of the property could make it onerous to accumulate high-quality, high-frequency information. SAM4 analyses the current and voltage indicators of electric-driven motor methods using a method referred to as electrical signature evaluation (ESA). เกจวัดแรงดันpressuregauge are installed within the motor control cabinet, rather than on the pump itself, enabling dependable, distant capture of asset health information. The system allows Northern Ireland Water to detect over 90% of developing failures up to 5 months in advance.
In the months following set up, Samotics detected growing faults in two pumps that could have resulted in the full failure of those assets. Through early intervention, Northern Ireland Water successfully resolved points and prevented estimated direct damage to the pumps of over £44,000. Northern Ireland Water additionally minimised the chance of potential pollution occasions and their significant environmental influence.
“We chosen Samotics and its SAM4 technology as it’s simple to put in the hardware in our present MCC panels, and because the SAM4 dashboard supplies us with a lot of helpful data,” stated Paul Foley, M&E subject supervisor at Northern Ireland Water. “For instance, SAM4 delivered to my attention points with certainly one of our submersible pumps located in a busy workplace carpark. This perception helped me to plan crews, problem notifications and permits, as well as organise a 25-ton crane, which allowed us to raise and examine the pump at the most optimum time, minimising downtime and maintaining pump resilience.”
Samotics can be enabling Northern Ireland Water to trace pump performance and effectivity in support of its zero carbon technique. Using SAM4’s real-time pump performance curve and power monitor, Northern Ireland Water can identify focused interventions that improve power efficiency with a demonstrable return on funding. This consists of optimising operational processes to reflect performance requirements and changing pumps with more environment friendly or appropriate fashions to understand cost-savings.
“SAM4 allowed me to build a CAPEX enterprise case using actual pump data,” stated Foley. “This helped us select more suitable, energy-efficient pumps at our downside web site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the group can now concentrate on utilising real-time, data-driven insights to anticipate faults, improve performance and reduce carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its critical infrastructure.”